其具體實施過程為:模具上做均恒的加溫道,當注塑機合模后(特殊情況下可開模即進行加熱)吹入高溫高壓熱水,首先把模具溫度提高到一個加熱設定值,然后開始給模腔注射塑膠,在注塑機完成射膠/保壓轉入冷卻后,開始注入冷水,模具溫度很快下降到一個冷卻設定值后開模,完成整個注塑過程,等待下個注射周期。
高光過熱水模溫機特點:
消除產品表面溶接線,溶接痕,波紋,銀絲紋。
Remove the welding wires and traces, ruffles and silver marks on product surfaces.
徹底解決塑料產品的表面縮水現象。
Solve the surface shrinkage of plastic products completely.
提高產品表面光潔度,使表面光潔度可達到鏡面。
Enhance the product surface as smooth as a mirror.
產品不需要噴漆后續加工,提高成品率20-30%。
It is unnecessary to conduct processing after spraying to products, increasing the rate of finished products by 20% to 30%.
解決加織產品甩產生的浮織現象使品質更完美。
Solve the float phenomenon of woven products, ensuring better quality.
使薄壁成型提高注塑流動性,提高產品品質和強度。
Make thin walls formed, so as to improve the fluidity in injection molding and product quality and strength.
使厚壁成型注塑周期可降低60%以上,增強塑料的流動性及填充效果。
The injection molding period for the thick wall forming may be reduced by over 60%, improving plastics’ fluidity and filling effect.
95%的熱能回收。
95% of heat energy may be recovered.
100%的介質回收。
The medium may be recovered completely.
無需連接鍋爐及其他外置溫控輔助設備,省略復雜的鍋爐設備(高壓設備安全和環保的審批)和管道工程。
It is unnecessary to connect it with a boiler or other external auxiliary temperature controlling equipment, avoiding the application of complicated boiler plants (the approval of the safety and environmental protection performance of high-pressure equipment) and pipe works.
完全解決鍋爐之蒸汽不可回收的能耗大問題。
Solve the great energy consumption of boilers due to steam cannot be recycled.
體積小可隨時移動配合不同機臺使用,180℃熱水完全代替鍋爐的不環保現象。
Due to its small volume, it can be moved conveniently and used with different equipment. The hot water of 180℃ can completely overcome the disadvantage of environmental pollution of boilers.