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本系統(tǒng)用于將出窯冷卻后的磚塊進(jìn)行碼垛自動(dòng)打包成捆。<\/p>
自力包裝打捆機(jī)系統(tǒng)是磚塊經(jīng)過(guò)燒結(jié)出窯冷卻后，由人工根據(jù)磚塊的尺寸按照一定形式要求在懸掛吊籃輸送線上進(jìn)行單排碼放，碼放完成后，由推磚裝置將單排磚摞推到一號(hào)打捆工位上，利用推進(jìn)裝置壓緊排齊后自動(dòng)打捆機(jī)進(jìn)行單排磚跺打捆；四個(gè)單排磚垛打捆完成后，由帶動(dòng)力輥?zhàn)虞斔蜋C(jī)將四個(gè)單排磚垛同時(shí)輸送到下線推磚工位上，下線推磚裝置動(dòng)作，將四個(gè)單排磚垛推到二號(hào)打捆工位，進(jìn)行單排磚垛的成垛打捆，此方向共打兩根（或一根）PET塑鋼帶；磚垛打捆完成后，在無(wú)動(dòng)力輥筒輸送機(jī)上由下一個(gè)磚垛擠推到成品出料工位，由叉車(chē)取走直接上車(chē)或者到料場(chǎng)暫存。<\/p>
成品磚塊經(jīng)過(guò)打捆后，可以減少裝車(chē)時(shí)間和勞動(dòng)強(qiáng)度，磚塊在運(yùn)輸及裝卸車(chē)過(guò)程中幾乎無(wú)破損，減少料場(chǎng)堆放面積，便于計(jì)數(shù)，客戶(hù)在使用過(guò)程中方便吊裝使用等。<\/p>
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斷面隧道窯規(guī)格<\/span><\/span> <\/p><\/td> | 3.6M、<\/span>4.6M<\/span>、<\/span>6.9M<\/span><\/span><\/span> <\/p><\/td><\/tr> 適用磚塊<\/span><\/span> <\/p><\/td> 各類(lèi)磚型<\/span><\/span> <\/p><\/td><\/tr> 每小時(shí)捆扎能力<\/span><\/span> <\/p><\/td> 2萬(wàn)塊標(biāo)磚<\/span><\/span><\/span> <\/p><\/td><\/tr> 設(shè)備裝機(jī)容量<\/span><\/span> <\/p><\/td> 25千伏安（<\/span>KVA<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 每小時(shí)使用功率<\/span><\/span> <\/p><\/td> 20千瓦（<\/span>KW<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 工作氣壓<\/span><\/span> <\/p><\/td> 0.6~0.8兆帕（<\/span>Mpa<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 單垛耗氣量<\/span><\/span> <\/p><\/td> 10升（<\/span>L<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 捆扎帶規(guī)格<\/span><\/span> <\/p><\/td> 寬度=15~16mm<\/span>、厚度<\/span>=0.<\/span><\/span>6<\/span>~<\/span>1<\/span>.<\/span>0<\/span>mm<\/span><\/span> <\/p><\/td><\/tr> 捆扎方式<\/span><\/span> <\/p><\/td> 側(cè)面捆扎（摩擦方式）<\/span><\/span> <\/p><\/td><\/tr> 捆扎速度<\/span><\/span> <\/p><\/td> 5<\/span>條/1<\/span>分鐘<\/span><\/span><\/span> <\/p><\/td><\/tr> 單垛打包數(shù)量<\/span><\/span> <\/p><\/td> 486<\/span>塊（標(biāo)磚）<\/span><\/span> <\/p><\/td><\/tr> 單垛耗材費(fèi)用<\/span><\/span> <\/p><\/td> 3.1<\/span>元<\/span>(常規(guī)帶<\/span>)<\/span>，<\/span>3.4<\/span>元<\/span>(<\/span>耐低溫帶<\/span>)<\/span><\/span><\/span> <\/p><\/td><\/tr><\/tbody><\/table> 1.技術(shù)參數(shù)<\/span> <\/p> 2. 設(shè)備主要機(jī)械配置清單<\/span> <\/p> 序號(hào)<\/span><\/span> <\/p><\/td> 項(xiàng)目<\/span><\/span> <\/p><\/td> 簡(jiǎn)要<\/span>功能<\/span>說(shuō)明<\/span><\/span> <\/p><\/td> 規(guī)格<\/span><\/span> <\/p><\/td> 單位<\/span><\/span> <\/p><\/td> 數(shù)量<\/span><\/span> <\/p><\/td><\/tr> 1<\/span><\/span> <\/p><\/td> 吊籃<\/span>懸掛碼垛<\/span>系統(tǒng)<\/span><\/span> <\/p><\/td> 人工碼垛到吊籃,由吊籃輸送到打包系統(tǒng),同時(shí)推磚系統(tǒng)推入打包系統(tǒng).<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 臺(tái)<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 2<\/span><\/span> <\/p><\/td> 液壓缸推動(dòng)磚頭編組系統(tǒng)<\/span><\/span> <\/p><\/td> 將吊籃碼好的磚推入打包輸送平臺(tái)<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 臺(tái)<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 3<\/span><\/span> <\/p><\/td> 滾筒輸送線（包含無(wú)動(dòng)力滾筒輸送線和動(dòng)力滾筒輸送線兩部分）<\/span><\/span> <\/p><\/td> 自動(dòng)化輸送磚頭，吊籃系統(tǒng)，全自動(dòng)打包機(jī)有線的聯(lián)系起來(lái)<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 4<\/span><\/span> <\/p><\/td> 自動(dòng)添加護(hù)<\/span>邊<\/span>帶<\/span>裝置（選配）<\/span><\/span> <\/p><\/td> 左右兩邊全自動(dòng)添加PP護(hù)角裝置，保<\/span>護(hù)<\/span>PET帶<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 5<\/span><\/span> <\/p><\/td> 瑞力全自動(dòng)<\/span>捆扎打包機(jī)<\/span><\/span> <\/p><\/td> 全自動(dòng)<\/span>穿帶打捆做扣<\/span>，上下運(yùn)動(dòng)壓緊磚頭，機(jī)頭左右浮動(dòng)等相關(guān)功能保證打包的可靠性<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 臺(tái)<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 6<\/span><\/span> <\/p><\/td> 自動(dòng)熱熔切斷護(hù)<\/span>邊<\/span>帶<\/span>裝置<\/span><\/span> <\/p> （選配）<\/span><\/span> <\/p><\/td> 全自動(dòng)熱熔切斷PP護(hù)角帶，安全可靠<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 7<\/span><\/span> <\/p><\/td> 液壓頂升90°轉(zhuǎn)向輸送<\/span>裝置<\/span><\/span> <\/p><\/td> 將橫向打好包的磚垛提升以便推入縱向打包系統(tǒng)<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 8<\/span><\/span> <\/p><\/td> 電氣控制柜<\/span><\/span> <\/p><\/td> 滿足客戶(hù)不同規(guī)格產(chǎn)品的設(shè)定和切換，操作簡(jiǎn)單易上手，授權(quán)不同級(jí)別人員操作控制。<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 注：設(shè)備烤漆顏色請(qǐng)客戶(hù)提供色板，<\/span>自力包裝<\/span>標(biāo)準(zhǔn)烤漆顏色為<\/span>藍(lán)、黃<\/span>色<\/span><\/span> <\/p> <\/span><\/p> 自力包裝自動(dòng)打捆機(jī)優(yōu)點(diǎn)：簡(jiǎn)單、快速、超可靠性<\/p> ZL3000S模塊化捆扎技術(shù)是在歐美發(fā)達(dá)**現(xiàn)有的捆扎技術(shù)上發(fā)展過(guò)來(lái)的，為磚塊行業(yè)的包裝應(yīng)用帶來(lái)了更高的可靠性和實(shí)用性。是專(zhuān)為提高產(chǎn)能、降低停機(jī)時(shí)間并減少維修成本而設(shè)計(jì)的。<\/span><\/p> ZL3000S將湖南自力包裝**進(jìn)的捆扎技術(shù)融入進(jìn)磚塊行業(yè)簡(jiǎn)單操作和維修的系統(tǒng)中，提升了整線的運(yùn)行可靠性并為磚廠**減少停機(jī)時(shí)間，為磚廠創(chuàng)造更高的價(jià)值。<\/span><\/p> 獨(dú)特的側(cè)面式捆扎方式<\/p> 1：更大的產(chǎn)能<\/span><\/p> 將捆扎機(jī)頭從磚垛的頂部放到側(cè)面，由于機(jī)頭無(wú)需通過(guò)機(jī)架的移動(dòng)靠向磚垛，會(huì)減少打帶時(shí)間。<\/p> 2：更好的安全性<\/span><\/p> 操作工人無(wú)需攜帶笨重的工具并攀到機(jī)架頂部處理捆扎機(jī)頭的問(wèn)題，更換打包帶時(shí)也無(wú)需進(jìn)入捆扎機(jī)工作區(qū)域。<\/p> 3：更好的包裝效果<\/span><\/p> 捆扎機(jī)頭在磚垛的側(cè)面，可以提供更大的拉力以便打包帶在磚垛表面形成更高并一致的拉緊保持力，這將更好的保持磚垛形狀的穩(wěn)定性，防止叉車(chē)在顛簸的路面運(yùn)輸時(shí)磚垛松弛并下垂。<\/p> 4：更加可靠<\/span><\/p> ZL3000S在磚垛側(cè)面做接口可以防止在磚垛堆疊時(shí)由于磚垛間滑動(dòng)擠壓破壞接口造成斷帶。<\/span>ZL3000S<\/span>摩擦式接口提供優(yōu)質(zhì)的抗撕裂性能，即使在最大的沖擊力下依然很難被撕開(kāi)。<\/span><\/p> 捆扎主體系統(tǒng)<\/p> 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