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1<\/b>、產品特點<\/span><\/span><\/b> <\/p> 本機主要利用巴氏殺菌,適用于啤酒、番茄醬等產品的殺菌、冷卻,還可作為單獨的冷卻設備使用。本機采用熱水循環噴淋殺菌,溫水預冷,冷水冷卻等多段式處理方式,殺菌溫度和時間任意可調,自動化程度高。本機由進出罐輸送帶機構、運轉網帶系統、機架、噴淋系統、水泵水箱、蒸汽加熱自動控制系統和主傳動機構電控箱組成。<\/span><\/span> <\/p> <\/span> <\/p> 2<\/span><\/b>、設備原理<\/span><\/span><\/b> <\/p> 需要殺菌的實罐由進罐輸送帶輸入送到大網帶上,由網帶輸入到殺菌區對罐頭進行噴淋殺菌。殺菌采用蒸汽加熱的熱水噴淋殺菌**溫度可達<\/span>92<\/span>℃,殺菌溫度可由溫度自動控制儀任意設置,只要在參數設置欄中設置一組上限值與下限值,即可由自動控制系統全程自動控制。被加熱過的高溫水從殺菌機上部的噴淋水管中經噴頭噴出,噴頭使高溫水霧化噴出。完成殺菌后的實罐進入到預冷區預冷,預冷后再進入到冷卻區。冷卻后的出罐溫度一般保持在<\/span>32~35<\/span>℃,即能避免析出凝結水,又不致影響罐內液體的品質。<\/span><\/span> <\/p> <\/span> <\/p> 3<\/span><\/b>、設備結構<\/span><\/span><\/b> <\/p> 殺菌機的鏈板采用<\/span>5997<\/span>型塑料網帶,由上海產減速機<\/span>0.55kw<\/span>驅動,電機變頻控制,網帶線速度可由調速電機任意控制及設定。機架采用不銹鋼矩型管,箱體采用<\/span>304<\/span>鋼板,箱體蓋四周采用水密封結構。電器采用進口氣動元件采用亞德克。<\/span><\/span> <\/p> <\/span> <\/p> 4<\/span><\/b>、主要技術參數<\/span><\/span><\/b> <\/p> 1<\/span>)外形尺寸<\/span> <\/p> <\/span>a. <\/span>設備總長度:<\/span>17000mm<\/span>(不包括兩端瓶帶及操作臺)<\/span> <\/p> <\/span>b. <\/span>設備總寬度:<\/span>3600mm<\/span>(不包括瓶帶及外部管路)<\/span> <\/p> <\/span>c. <\/span>設備總高度:<\/span>1700mm<\/span>(不包括外部管路)<\/span> <\/p> d. <\/span>設備輸送帶高度:<\/span>H=1200mm<\/span> <\/p> 2<\/span>)生產能力:額定值:<\/span>300<\/span>罐<\/span>/<\/span>分鐘<\/span> <\/p> 3<\/span>)包裝物高度:≤<\/span>200mm<\/span>。可通過物體的極限高度:≤<\/span>250mm<\/span> <\/p> 4<\/span>)總功率:<\/span>20.25KW<\/span> <\/p> 5<\/span>)控制電壓:直流<\/span>24<\/span>伏<\/span> <\/p> 6<\/span>)工作電壓:<\/span>380<\/span>伏<\/span> <\/p> 7<\/span>)自來水壓力:<\/span>2<\/span>~<\/span>4kgf/cm2 <\/span> <\/p> 8<\/span>)蒸汽壓力:<\/span>4<\/span>~<\/span>6kgf/cm2<\/span> <\/p> 9) <\/span>壓縮空氣壓力:<\/span>2<\/span>~<\/span>4kgf/cm2<\/span> <\/p> 10<\/span>)設備重量:<\/span>13.5<\/span>噸<\/span> <\/p> <\/span> <\/p> 5<\/span><\/b>、主要配置:<\/span><\/span><\/b> <\/p> 主體框架材料:<\/span>304<\/span>不銹鋼<\/span> <\/p> 厚度:<\/span>3mm <\/span>(根據國標)<\/span> <\/p> 主傳動軸:<\/span>40<\/span>鋼<\/span> <\/p> 蒸汽管道:不銹鋼<\/span> <\/p> 主減速機:上海<\/span> <\/p> 輸送鏈網:美國原料<\/span> <\/p> 采用隧道式網帶連續輸送噴淋殺菌,主機采用變頻調速;<\/span> <\/p> 整機除網帶、主被動輪外均采用不銹鋼制作,表面亮化處理;<\/span> <\/p> 噴淋采用不銹鋼方管,水簾狀大面積噴淋,輸入式,拆卸清洗方便,殺菌無死角;<\/span> <\/p> 水泵采用中國南方特種泵業;<\/span> <\/p> 調節薄膜采用杭州富陽江南;<\/span> <\/p> 各溫區溫度自動控制,溫度顯示,溫差≤±<\/span>1<\/span>℃<\/span>,保持穩定的PU<\/span>值;<\/span> <\/p> PLC<\/span>、電器元件均采用進口;<\/span> <\/p> 耗水量:2.5<\/span>噸/<\/span>小時 ; 耗蒸汽量:1.2<\/span>噸/<\/span>小時;<\/span> <\/p> 壓縮空氣耗量:20m3<\/sup><\/span>/h <\/span>;<\/span> <\/p> 共七個溫區;<\/span> <\/p> <\/p><\/div>