Note: 17/47/67 and Matrix versions of the 18/48 series tools require Isolation Transformer 544185PT for use with GC-E model.
**Note: 48 series tools require 230 VAC.
Standard Equipment: TM-COM Remote Programming Software, Null Modem Serial Cable, and crossover Ethernet cable.
Torque Control
mPro400GC-E
& mPro400GC-I
Global Controllers
■ Single channel
■ Economical
■ Remote programming
■ Local storage of
5,000 cycles
■ LAN capable
■ Input Voltage: 115/230VAC
■ Connections:
1x Serial
1x TM-COM
1x Ethernet
■ Inputs/Outputs:
8x 24V Inputs,
8x 24V Outputs
MPRO400GC-E & MPRO400GC-I
Isolation
Transformer
544185PT
Incoming
Power
115/230VAC
Matrix Tool
Cable
542778-XM
Cleco 67 Series Tool
Air-Lb Cable
Power
Cable
All 67 Series Tools require an isolation
transformer (544185PT) for use with Cleco
Global Controller.
116
DGD mPro400SG Global Controllers
DGD Spindle Controllers
mPro400SG
Global Controllers
■ Graphics interface
■ Fully programmable
■ Local storage of 10,000 cycles
■ LAN capable
■ Fieldbus options available
The mPro400SG can be substituted for
a remotely mounted mPro400GC-M.
For use with conventional spindles only.
Width Height Depth
Model Order No. Tool Compatibility in. mm in. mm in. mm
MPRO400SG S112849-SG DGD Spindles, size 1 & 2, 1.2/01-channel 18.9 480.0 14.2 360.0 11.0 280.0
MPRO400SG S112850-SG DGD Spindles, size 1 & 2, 1.2/02-channel 30.0 763.0 14.9 380.0 13.8 350.0
MPRO400SG S112870-SG Cleco EMT & DGD Spindles, size 3 & 4, 3/4 01-channel 30.0 763.0 14.9 380.0 13.8 350.0
MPRO400SG S112871-SG Cleco EMT & DGD Spindles, size 3 & 4, 3/4 01-channel 30.0 763.0 14.9 380.0 13.8 350.0
S112849-SG – DGD size 1 & 2 spindles
S112850-SG – DGD size 1 & 2 spindles
S112870-SG – DGD size 3 & 4 spindles
The Mid-Six controller
is a wall mounted
design capable of
handling up to six
conventional spindles.
It is shown with the
optional surface mount
mPRO400 controller.
Contact the factory for
a quotation.
117
DGD mPro400SG Global Controllers
DGD Spindle Controller Cabinets
mPro400SG Global
Controller Cabinets
The size of the cabinet depends on the
number and size of the DGD spindles.
Control cabinet for spindle sizes 1 & 2,
1-32 channels.
For use with conventional spindles only.
Width Height Depth
Order No. Descrtption in. mm in. mm in. mm
S112860-01-SG 1 Channel 23.6 600 78.7 2000 19.6 500
S112860-02-SG 2 Channel 23.6 600 78.7 2000 19.6 500
S112860-03-SG 3 Channel 23.6 600 78.7 2000 19.6 500
S112860-04-SG 4 Channel 23.6 600 78.7 2000 19.6 500
S112860-05-SG 5 Channel 23.6 600 78.7 2000 19.6 500
S112860-06-SG 6 Channel 23.6 600 78.7 2000 19.6 500
S112860-07-SG 7 Channel 23.6 600 78.7 2000 19.6 500
S112860-08-SG 8 Channel 23.6 600 78.7 2000 19.6 500
S112860-09-SG 9 Channel 47.2 1200 78.7 2000 19.6 500
S112860-10-SG 10 Channel 47.2 1200 78.7 2000 19.6 500
S112860-11-SG 11 Channel 47.2 1200 78.7 2000 19.6 500
S112860-12-SG 12 Channel 47.2 1200 78.7 2000 19.6 500
S112860-13-SG 13 Channel 47.2 1200 78.7 2000 19.6 500
S112860-14-SG 14 Channel 47.2 1200 78.7 2000 19.6 500
S112860-15-SG 15 Channel 47.2 1200 78.7 2000 19.6 500
S112860-16-SG 16 Channel 47.2 1200 78.7 2000 19.6 500
S112860-17-SG 17 Channel 70.8 1800 78.7 2000 19.6 500
S112860-18-SG 18 Channel 70.8 1800 78.7 2000 19.6 500
S112860-19-SG 19 Channel 70.8 1800 78.7 2000 19.6 500
S112860-20-SG 20 Channel 70.8 1800 78.7 2000 19.6 500
S112860-21-SG 21 Channel 70.8 1800 78.7 2000 19.6 500
S112860-22-SG 22 Channel 70.8 1800 78.7 2000 19.6 500
S112860-23-SG 23 Channel 70.8 1800 78.7 2000 19.6 500
S112860-24-SG 24 Channel 70.8 1800 78.7 2000 19.6 500
S112860-25-SG 25 Channel 70.8 1800 78.7 2000 19.6 500
S112860-26-SG 26 Channel 70.8 1800 78.7 2000 19.6 500
S112860-27-SG 27 Channel 70.8 1800 78.7 2000 19.6 500
S112860-28-SG 28 Channel 70.8 1800 78.7 2000 19.6 500
S112860-29-SG 29 Channel 94.4 2400 78.7 2000 19.6 500
S112860-30-SG 30 Channel 94.4 2400 78.7 2000 19.6 500
S112860-31-SG 31 Channel 94.4 2400 78.7 2000 19.6 500
S112860-32-SG 32 Channel 94.4 2400 78.7 2000 19.6 500
118
DGD mPro400SG Global Controllers
DGD Spindle Controller Cabinets
mPro400SG Global
Controller Cabinets
The size of the cabinet depends on the
number and size of the DGD spindles.
Control cabinet for spindle sizes 3 & 4,
1-32 channels.
For use with conventional spindles only.
Width Height Depth
Order No. Descrtption in. mm in. mm in. mm
S112861-01-SG 1 Channel 23.6 600 78.7 2000 19.6 500
S112861-02-SG 2 Channel 23.6 600 78.7 2000 19.6 500
S112861-03-SG 3 Channel 23.6 600 78.7 2000 19.6 500
S112861-04-SG 4 Channel 23.6 600 78.7 2000 19.6 500
S112861-05-SG 5 Channel 23.6 600 78.7 2000 19.6 500
S112861-06-SG 6 Channel 23.6 600 78.7 2000 19.6 500
S112861-07-SG 7 Channel 23.6 600 78.7 2000 19.6 500
S112861-08-SG 8 Channel 23.6 600 78.7 2000 19.6 500
S112861-09-SG 9 Channel 47.2 1200 78.7 2000 19.6 500
S112861-10-SG 10 Channel 47.2 1200 78.7 2000 19.6 500
S112861-11-SG 11 Channel 47.2 1200 78.7 2000 19.6 500
S112861-12-SG 12 Channel 47.2 1200 78.7 2000 19.6 500
S112861-13-SG 13 Channel 47.2 1200 78.7 2000 19.6 500
S112861-14-SG 14 Channel 47.2 1200 78.7 2000 19.6 500
S112861-15-SG 15 Channel 47.2 1200 78.7 2000 19.6 500
S112861-16-SG 16 Channel 47.2 1200 78.7 2000 19.6 500
S112861-17-SG 17 Channel 70.8 1800 78.7 2000 19.6 500
S112861-18-SG 18 Channel 70.8 1800 78.7 2000 19.6 500
S112861-19-SG 19 Channel 70.8 1800 78.7 2000 19.6 500
S112861-20-SG 20 Channel 70.8 1800 78.7 2000 19.6 500
S112861-21-SG 21 Channel 70.8 1800 78.7 2000 19.6 500
S112861-22-SG 22 Channel 70.8 1800 78.7 2000 19.6 500
S112861-23-SG 23 Channel 70.8 1800 78.7 2000 19.6 500
S112861-24-SG 24 Channel 70.8 1800 78.7 2000 19.6 500
S112861-25-SG 25 Channel 70.8 1800 78.7 2000 19.6 500
S112861-26-SG 26 Channel 70.8 1800 78.7 2000 19.6 500
S112861-27-SG 27 Channel 70.8 1800 78.7 2000 19.6 500
S112861-28-SG 28 Channel 70.8 1800 78.7 2000 19.6 500
S112861-29-SG 29 Channel 94.4 2400 78.7 2000 19.6 500
S112861-30-SG 30 Channel 94.4 2400 78.7 2000 19.6 500
S112861-31-SG 31 Channel 94.4 2400 78.7 2000 19.6 500
S112861-32-SG 32 Channel 94.4 2400 78.7 2000 19.6 500
119
mProRemote & TM-COM Minimum System Requirements
Operating System: Windows 2000, NT or XP
Processor: Pentium
Memory: 256MB
Free Disk Space: 10MB per controller
Remote Programming Software
Cleco’s remote programming software delivers ultimate control
to the user, empowering them to control the production
process remotely through programming that is easy to use
and intuitive. Anything that can be programmed locally on the
controller can also be performed from a remote location using
the exact same screens.
Using this software to monitor, modify, and/or manage the
production line will increase your efficiency and productivity.
Centralized management of the tightening process assures
quality products.
TM-COM (for GC-E/GC-I controllers) can communicate using
either a RS232 or TCP/IP connection.
mProRemote (for GC-M/GC-P controllers)
utilizes a TCP/IP connection only.
TM-COM Network overview screen lists all mPro400GC-E
and mPro400GC-I controllers connected to the network.
mProRemote for mPro400GC-M and mPro400GC-P
controllers.
All menus in all controllers are accessible from the
Navigator screen.
Remote Programming Software
mProRemote/TM-COM
Software
mProRemote Provided with each mPro400GC-M & mPro400GC-P
TM-COM Provided with each mPro400GC-E & mPro400GC-I
Part Number Descrtption
120
Accessories
System Connection Diagram
System Component Connectivity
This diagram is intended to show how
various components connect in a system, not
necessarily the exact components required to
create a particular system.
*These items do not apply to mPro400GC-E and mPro400GC-I
mPro400GC-P mPro400GC-S
542977-8
935290
301877-XM
961249-XXX
Extension
301877-XM
961249-XXX
Extension
301866-XXX
301903-XXX
301904-XXX
Tool
301866-XXX
301903-XXX
301904-XXX
Tool
18/48EAE
18/48EAE
S133420
Stack Light
with Buzzer
Access
Point*
Discrete I/O Accessory:
Torque Selector Box
Accessory Input Cable 544237-XM
(Connects to green Phoenix connectors)
Ethernet
Crossover
Cable supplied
with Access
Point
(Connects to
Ethernet
Connector)
IRDA device* needed for initial setup.
(Connects to Serial connector)
System Bus Cable* 544196-XXX
(Connects to System Bus connector)
Tool Cable connects to Tool connector
Tool Cable connects to Tool connector
System Bus I/O
Accessory*
Terminator
Plug*
544197PT
121
Accessories
Isolation Transformer
Isolation Transformer
544185PT
Incoming
Power
115/230VAC
(provided with
544185PT)
Matrix Tool
Cable
542778-XM
Cleco 67 Series Tool
Air-Lb Cable
(provided with 544185PT)
Power Cable
(provided with 544185PT)
mPro400GC-IT
Isolation Transformer
The purpose of the Isolation Transformer
is to allow use of legacy Matrix
connector tools (17/47, 18/48, and 67
Series) with the Global Controller and
maintain safety and CE standards.
544185PT Isolation Transformer Applications
Controller
Tool Used
17/47E_XX
(Matrix)
18/48E_XX
(Matrix)
18/48E_EXX
(Air-Lb)
67E_XX (Matrix)
17/18C_EXX
(Air-Lb)
Fixtured
Spindles
(DGD/EMT)
TME/TMEM No No Adapter Cable
Required No NA NA
mPro400GC-P Yes Yes No Yes NA NA
mPro400GC-S Yes Yes No Yes NA NA
mPro400GC-M NA NA NA NA NA NA
mPro400GC-E Yes Yes No Yes NA NA
mPro400GC-I NA NA NA NA No NA
Air-Lb Connector Matrix Connector
■ 115/230 VAC Operation Selectable
(Not auto sensing, switch selectable).
Factory default setting is 230 VAC.
■ All connection cables included except
Tool Cables. See below.
Matrix Tool Cables
For use with Matrix connector style tools used with isolation
transformer above.
Model Number Swivel Length
Tool Extension Right Angle Inline Feet Meters
542778-1M* 542779-1M 544055-1M* 544056-1M* 3 1
542778-2M* 542779-2M 544055-2M* 544056-2M* 6 2
542778-3M 542779-3M 544055-3M 544056-3M 9 3
542778-6M 542779-6M 544055-6M 544056-6M 19.5 6
542778-8M 542779-8M 544055-8M 544056-8M 26 8
542778-10M 542779-10M 544055-10M 544056-10M 33 10
542778-15M 542779-15M 544055-15M 544056-15M 49 15
542779-20M 66 20
542778-25M 542779-25M 82 25
542779-30M 96 30
542779-40M 131 40
542778-50M 542779-50M 544055-50M 544056-50M 164 50
Maximum cable length 100M.
Overall minimum cable length 3M.
*Must be used with 542779 extension cable.
Swivel Cable
Swivel cable rotates
330° to absorb constant
twisting and turning.
122
Accessories
Extension
301877-XXX
961249-XXX
Tool
301866-XXX
301903-XXX
301904-XXX
961259-XXX
961250-XXX
961252-XXX
961251-XXX
18/48EAE AirLB
Tool Cables
For use with Air-Lb connector style tools used with the mPro400GC-P, -S, -E, and -I.
Tool
(Std. Durability)
Tool
(High Durability) Extension
Swivel Length
Right Angle
(Std. Durability)
Right Angle
(High Durability)
Inline
(Std. Durability)
Inline
(Hign Durability) Feet Meters
Non-European Union Cables
301866-1M* – 301877-1M 301903-1M* – 301904-1M* – 3 1
301866-2M* – 301877-2M 301903-2M* – 301904-2M* – 6 2
301866-3M – 301877-3M 301903-3M – 301904-3M – 9 3
301866-6M – 301877-6M 301903-6M – 301904-6M – 19.5 6
301866-8M – 301877-8M 301903-8M – 301904-8M – 26 8
301866-10M – 301877-10M 301903-10M – 301904-10M – 33 10
301866-15M – 301877-15M 301903-15M – 301904-15M – 49 15
– – 301877-20M – – – – 66 20
European Union Cables
961259-010 961250-010 961249-010 – 961252-010 – 961251-010 3 1
961259-020 961250-020 961249-020 – 961252-020 – 961251-020 6 2
961259-030 961250-030 961249-030 – 961252-030 – 961251-030 9 3
961259-040 961250-040 961249-040 – 961252-040 – 961251-040 12 4
961259-050 961250-050 961249-050 – 961252-050 – 961251-050 15 5
961259-060 961250-060 961249-060 – 961252-060 – 961251-060 19.5 6
961259-070 961250-080 961249-080 – 961252-080 – 961251-080 26 8
961259-080 961250-100 961249-100 – 961252-100 – 961251-100 33 10
961259-100 961250-120 961249-120 – 961252-120 – 961251-120 39 12
961259-110 961250-130 961249-130 – 961252-130 – 961251-130 42.6 13
961259-120 961250-140 961249-140 – 961252-140 – 961251-140 45.9 14
961259-130 961250-150 961249-150 – 961252-150 – 961251-150 49.2 15
961259-140 961250-180 961249-180 – 961252-180 – 961251-180 59 18
961259-150 961250-220 961249-200 – 961252-220 – 961251-200 65.6 20
961259-180 – 961249-220 – – – 961251-220 72.1 22
961259-220 – 961249-250 – – – – 82.0 25
Maximum tool to controller cable length 20M. If greater than 20m tool cable lengths are required, please contact your application center for support.
Overall minimum cable length 3M.
*Must be used with 301877 extension cable.
Swivel cable rotates
330° to absorb constant
twisting and turning.
123
Software
Part No. Descrtption
TMEB-COM-V2.03 Laptop Software for
LiveWire Tools
Accessories
935377 936400PT
Batteries
Part No. Descrtption
Weight
lbs. kg
935377 26V Li-Ion 1.1 0.50
936400PT 44V Li-Ion 1.9 0.85
Battery Charger
Part No. Descrtption
936491PT 26V/44V charger
936491PT
Vmax Tethers
Part Number
Tool Extension
961341-*** 961342-***
***Length: 030=3m, 060=6m,
080=8m, 100=10m
Note: Maximum 20M length
961341-030
961342-030
Preventative Maintenance Diagnostics
■ USB to PC interface
■ Displays discharge cycles, total and per cell voltage
■ Better diagnostics
■ Easy to troubleshoot
936492PT
Battery service
interface allows
cycles and cell
voltages to be
read via serial
interface cable.
Pistol Dead Handle
Part No. Descrtption
301837 Reversible handle mount
301837
Tool Holder Extension Cables
Part No. Descrtption
935154 9’ (3m) extension cable
935155 19.5’ (6m) extension cable
935157 33’ (10m) extension cable
Tool Holders
Part No. Descrtption
935144 Pistol tool holder w/infrared interface
935396 Pistol tool holder
935290 Angle tool holder w/infrared interface
935395 Angle tool holder
