The transducer can be rotated for crowded multiple spindle arrangements (DGD 15° radial toothing).
= maximum accessibility. Floating adapter not included with spindle.
2D and 3D are available to download at www.apexpowertools.com in the Customer Support section or on www.apexpowertools.eu
in the download area.
82
BTS Models
Torque
Range
Speed
Float
Square
Drive
RPM Nm max. mm inch Straight drive, twin transducer (redundant)
50-300 453 50 3/4" Straight drive with reversible gears, twin transducer (redundant)
50-300 453 50 3/4" Offset drive, twin transducer (redundant)
50-300 421 50 3/4" Offset drive with reversible gears, twin transducer (redundant)
50-300 421 50 3/4" Angle drive, twin transducer (redundant)
50-300 437 25 3/4" Angle drive with reversible gears, twin transducer (redundant)
50-300 437 25 3/4" Smallest scribed circle diameter in mm
Number of spindles
Model 3
Attachment
Angle drive
Straight Offset
2 81 59 81
3 94 69 94
4 116 84 116
5 139 102 139
6 164 122 164
7 189 138 189
Intelligent Spindles 50 - 300 Nm
Size 3, Twin Transducer (redundant)
83
Min. Center-
Center
L Weight
Design
Order No.
DGD
Spindle
Floating Adapter
Floating Adapter
incl. guide housing
mm mm kg Order No. X (mm) Order No.
81 701 16.2 3BTS-3B300A-2/3K2B-3ZB 947578A5 910613 185 S308436
81 528 18.2 3BUTS-3B300A-2/3K2B-3ZB 947584A7 910613 185 S308436
59 696 17.3 3BTS-3B300A-3K2B-3VK2B 947580A1 910613 185 S308439
59 523 19.3 3BUTS-3B300A-3K2B-3VK2B 947586A5 910613 185 S308439
For angle attachement
81 790 19.9 3BTS-3B300A-3K2B-3WK2B 947582A9 929065
For angle attachement
81 617 21.9 3BUTS-3B300A-3K2B-3WK2B 947588A3 929065
The transducer can be rotated for crowded multiple spindle arrangements (DGD 15° radial toothing).
= maximum accessibility. Floating adapter not included with spindle.
2D and 3D are available to download at www.apexpowertools.com in the Customer Support section or on www.apexpowertools.eu
in the download area.
84
BTS Models
Torque
Range
Speed
Float
Square
Drive
RPM Nm max. mm inch Straight drive, single transducer
100-500 254 50 3/4" 130-660 174 50 1" 320-12501 86 50 1" 400-16001 68 50 1 1/2" Straight drive with reversible gears, single transducer
100-500 254 50 3/4" 130-660 174 50 1" 320-12501 86 50 1" 400-16001 68 50 1 1/2" Offset drive, single transducer
100-500 238 50 3/4" 130-660 163 50 1" 160-750 135 50 1" Offset drive with reversible gears, single transducer
100-500 238 50 3/4" 130-660 163 50 1" 160-750 135 50 1" Angle drive, single transducer
100-500 245 25 1" 130-660 167 25 1" Angle drive with reversible gears, single transducer
100-500 245 25 1" 130-660 167 25 1" 1 Special version - technical drawings on request. *2800 Nm spindle available on request.
Smallest scribed circle diameter in mm
Number of spindles
Model 4
Attachment
Angle drive
Straight ** Offset
2 91 121 76 112
3 122 152 88 130
4 130 172 108 160
5 174 230 130 192
6 217 281 153 224
7 246 327 180 263
Intelligent Spindles 100 - 2800* Nm
Size 4, Single Transducer
85
Min. Center-
Center
L Weight
Design
Order No.
DGD
Spindle
Floating Adapter
Floating Adapter
incl. guide housing
mm mm kg Order No. X (mm) Order No.
91 719 21 4BTS-4B500A-4K2B-4ZA 947589A2 916643 190
91 719 21 4BTS-4B660A-4K3B-4ZA 947601A5 916642 186
121* 771 29 4BTS-4B360A-4K1B-4Z1250A 947617A71 S976956 140
121* 771 29 4BTS-4B500A-4K2B-4Z1600A 947621A11 S308441 140
91 546 22.5 4BUTS-4B500A-4K2B-4ZA 947595A4 916643 190
91 546 22.5 4BUTS-4B660A-4K3B-4ZA 947609A7 916642 186
121** 599 31 4BUTS-4B360A-4K1B-4Z1250A 947619A51 S976956 140
121** 599 31 4BUTS-4B500A-4K2B-4Z1600A 947623A91 S308441 140
76 684 22.5 4BTS-4B500A-4VK2B 947591A8 912106 190 S308440
76 684 22.5 4BTS-4B660A-4VK3B 947603A3 912147 186 S308474
76 684 23 4BTS-4B660A-4VK4B 947607A9 912147 186 S308474
76 512 24 4BUTS-4B500A-4VK2B 947597A2 912106 190 S308440
76 512 24 4BUTS-4B660A-4VK3B 947611A3 912147 186 S308474
76 512 24.5 4BUTS-4B660A-4VK4B 947615A9 912147 186 S308474
For angle attachement
112 729 27.1 4BTS-4B500A-4WK2B 947593A6 929089
112 729 27.1 4BTS-4B660A-4WK3B 947605A1 929089
For angle attachement
112 556 28.6 4BUTS-4B500A-4WK2B 947599A0 929089
112 556 28.7 4BUTS-4B660A-4WK3B 947613A1 929089
1 Special version - technical drawings on request
The transducer can be rotated for crowded multiple spindle arrangements (DGD 15° radial toothing).
= maximum accessibility. Floating adapter not included with spindle.
2D and 3D are available to download at www.apexpowertools.com in the Customer Support section or on www.apexpowertools.eu
in the download area.
86
BTS Models
Torque
Range
Speed
Float
Square
Drive
RPM Nm max. mm inch Straight drive, twin transducer (redundant)
100-500 254 50 3/4" 130-660 174 50 1" 320-12501 86 50 1" 400-16001 68 50 1 1/2" Straight drive with reversible gears, twin transducer (redundant)
100-500 254 50 3/4" 130-660 174 50 1" 320-12501 86 50 1" 400-16001 68 50 1 1/2" Offset drive, twin transducer (redundant)
100-500 238 50 3/4" 130-660 163 50 1" 160-750 135 50 1" Offset drive with reversible gears, twin transducer (redundant)
100-500 238 50 3/4" 130-660 163 50 1" 160-750 135 50 1" Angle drive, twin transducer (redundant)
100-500 245 25 1" 130-660 167 25 1" Angle drive with reversible gears, twin transducer (redundant)
100-500 245 25 1" 130-660 167 25 1" 1 Special version - technical drawings on request. *2800 Nm spindle available on request.
Smallest scribed circle diameter in mm
Number of spindles
Model 4
Attachment
Angle drive
Straight ** Offset
2 91 121 76 112
3 122 152 88 130
4 130 172 108 160
5 174 230 130 192
6 217 281 153 224
7 246 327 180 263
Intelligent Spindles 100 - 2800* Nm
Size 4, Twin Transducer (redundant)
87
Min. Center-
Center
L Weight
Design
Order No.
DGD
Spindle
Floating Adapter
Floating Adapter
incl. guide housing
mm mm kg Order No. X (mm) Order No.
91 846 24 4BTS-4B500A-2/4K2B-4ZA 947590A9 916643 190
91 846 24 4BTS-4B660A-2/4K3B-4ZA 947602A4 916642 186
121** 899 32 4BTS-4B360A-2/4K1B-4Z1250A 947618A61 S976956 140
121** 899 32 4BTS-4B500A-2/4K2B-4Z1600A 947622A01 S308441 140
91 674 25.5 4BUTS-4B500A-2/4K2B-4ZA 947596A3 916643 190
91 674 25.5 4BUTS-4B660A-2/4K3B-4ZA 947610A4 916642 186
121** 726 34 4BUTS-4B360A-2/4K1B-4Z1250A 947620A21 S976956 140
121** 726 34 4BUTS-4B500A-2/4K2B-4Z1600A 947624A81 S308441 140
76 812 25.5 4BTS-4B500A-4K2B-4VK2B 947592A7 912106 190 S308440
76 812 25.5 4BTS-4B660A-4K3B-4VK3B 947604A2 912147 186 S308474
76 812 26 4BTS-4B660A-4K3M-4VK4B 947608A8 912147 186 S308474
76 639 27 4BUTS-4B500A-4K2B-4VK2B 947598A1 912106 186 S308440
76 639 27 4BUTS-4B660A-4K3B-4VK3B 947612A2 912147 181 S308474
76 639 27.5 4BUTS-4B660A-4K3M-4VK4B 947616A8 912147 181 S308474
For angle attachement
112 856 30.1 4BTS-4B500A-4K2B-4WK2B 947594A5 929089
112 856 30.1 4BTS-4B660A-4K3B-4WK3B 947606A0 929089
For angle attachement
112 684 31.6 4BUTS-4B500A-4K2B-4WK2B 947600A6 929089
112 684 31.7 4BUTS-4B660A-4K3B-4WK3B 947614A0 929089
1 Special version - technical drawings on request
The transducer can be rotated for crowded multiple spindle arrangements (DGD 15° radial toothing).
= maximum accessibility. Floating adapter not included with spindle.
2D and 3D are available to download at www.apexpowertools.com in the Customer Support section or on www.apexpowertools.eu
in the download area.
88
System Cables for Intelligent Spindle
Primary Field Cables
Descrtption Length* (m) Order No.
Highflex Type A
Straight connector
on both sides
0,5 961104-005
1 961104-010
2 961104-020
3 961104-030
4 961104-040
5 961104-050
6 961104-060
7 961104-070
8 961104-080
9 961104-090
10 961104-100
15 961104-150
20 961104-200
30 961104-300
40 961104-400
50 961104-500
*The cable lengths are specified in decimeters at the end of the order number
Jumper Cables
Descrtption Length* (m) Order No.
Highflex Type D (Jumper) straight connector on both sides
moulded connector housing
0.5 961104-005
1.0 961104-010
2.0 961104-020
Highflex Type E (Jumper) 90° connector on both sides
rotatable cable glands
0.5 961299-005
1.0 961299-010
2.0 961299-020
*The cable lengths are specified in decimeters at the end of the order number.
Other cable length on request.
DGD Intelligent Spindles can be used in conjunction with any Cleco DC electric tool combination – cordless
LiveWire or corded handheld – and with the mPro400GC Global Controller for even greater efficiencies.
Versatility To Work With Many Tool Configurations
Descrtption Tool Compatibility Model
Primary Cleco 18-48 Series, LiveWire, Intelligent Spindle* MPRO400GC-P
Master LiveWire, Intelligent Spindle* MPRO400GC-M
Panel Mount LiveWire, Intelligent Spindle MPRO400GC-SG
* Requires quote to accommodate hardware configurations.
Cleco Global Controllers for Intelligent Spindles
Master/Primary Unit Panel Mount
Descrtption Length* (m) Order No.
System Bus Cable 0.5 544196-005
System Bus Cable 2.0 544196-020
System Bus Cable 5.0 544196-050
System Bus Cable 20.0 544196-200
System Bus Cable 50.0 544196-500
System Bus Cables
*The cable lengths are specified in decimeters at the end of the order number
Connection & Extension Cables For Intelligent Spindles
HighFlex Quality
■ For fixed or flexible routing with
heavy-duty requirements in
applications with cable drag chain
or standard robot applications
SuperHighFlex Quality
■ For robot and all high mobility
applications (high durability) with
complex motion-sequences
■ Available on request
mPro400GC-M
Bus-Terminator
961127
System Bus
Cable
Jumper Cables between nutrunners
(straight connector)
Primary Field
Cable, direct
connection
between
nutrunner
and fastening
control (straight
connector)
Intelligent Spindles
Accessories
CPM3
89
Intelligent Spindles
Accessories
Power Table
Overview of possible numbers of channels
Control Type
Maximum number of DGD Intelligent Spindles
Number of
cables to
fastening
control
Comments
1BTSE… 2BTSE… 3BTSE… 4BTSE…
CPM3 16 6 6 6 1 OC=Outside Controller
CPM3 16 6 6 6 1 H=With Archnet
CPM6 32 12 12 12 2 Archnet Hub Included
CPM9 ... 18 18 18 3 Archnet Hub Included
Control Panel ... 32 32 32 ... Archnet Hub Included
Power Distribution
System Part No.
CPM3 PDB-CPS3
CPM6 PDB-CPS6
CPM9 PDB-CPS9
Part Number
MPRO400GCMPDBCPS3A
MPRO400GCMPDBCPS3T
MPRO400GCMPDBCPS6A
MPRO400GCMPDBCPS6T
MPRO400GCMPDBCPS9A
MPRO400GCMPDBCPS9T
T=PLC Siemens S7 for additional I/O
The maximum number of DGD Intelligent Spindles
per mPro400GC Controller depends on load. When
caculating the maximum number of spindles, please
consider the following conditions:
■ Maximum speed at 20% of maximum torque (at
1BTSE, 2BTSE, 3BTSE and 4BTSE)
■ Final tightening stage up to 500 Nm Maximal Speed
50 rpm at maximum torque (at 1BTSE, 2BTSE, 3BTSE
and 4BTSE-4B500A...)
■ Final tightening stage over 500 Nm Maximal Speed 20
rpm at maximum torque (at 4BTSE-4B660A..., 4BTSE-
4B660A-4VK4MS, 4BTSE-4B360A-4Z1250A and
4BTSE-4B460A-4Z1600A)
If higher settings are chosen, number of channels should be
reduced.
If different spindle types are used at the controller, the number of
channels will be individually defined.
Please contact Apex Tool Group.
Power Distribution System
The Power Distribution System is used in conjunction
with the Intelligent Spindles. This system is used for
power distrbution. Includes standard hardware such as
E stop circuitry, 24VDC power supply, line filter, CPM,
necessary relays, disconnect and viewing window.
External power transformer is required.
Power Control Package
Each Power Control Package consists of the following:
? mPro400 GC-M Global Controller
? PDB-CPS X power distribution box
with viewing window
? Power transformer
? Aluminum stand
CPM3 With Internal Power
Transformer and Without
Viewing Window
Contact your local Application Center
for more information.
CPS6 / CPS9 With
mPro400-SG and
Internal Power Transformer
Contact your local Application Center
for more information.
Torque Transducer Verification Fixture
(TTVF)
Fast, accurate, cost effectiv e way to verify your torque
transducer on the assembly line measure. Included is
a joint simulator, slip ring torque transducer and spindle
adapter. The joint simulator can be mounted to a tooling
plate or mounted to the spindle directly. Any data
recorder with the proper interface can be used.
Torque Range
(Nm) Part No.
2-23 579900PT-23
6-68 579900PT-68
20-200 579900PT-200
50-500 579900PT-500
100-1000 579900PT-1000
90
DGD Fixtured Spindles 2 - 53 Nm
Size 1, Single Transducer (torque+angle)
Torque
Range
Speed
Float
Square
Drive
RPM Nm max. mm inch Straight drive, single transducer
2-11 1222 50 3/8" 5-32 462 50 3/8" 15-53 272 50 3/8" Straight drive with reversible gears, single transducer
2-11 1222 50 3/8" 5-32 462 50 3/8" 15-53 272 50 3/8" Offset drive, single transducer
2-11 1161 50 3/8" 5-32 439 50 3/8" 15-53 258 50 3/8" Offset drive with reversible gears, single transducer
2-11 1161 50 3/8" 5-32 439 50 3/8" 15-53 258 50 3/8" Angle drive, single transducer
2-11 1146 25 3/8" 5-32 434 25 3/8" 15-53 255 25 3/8" Angle drive with reversible gears, single transducer
2-11 1146 25 3/8" 5-32 434 25 3/8" 15-53 255 25 3/8" Smallest scribed circle diameter in mm
Number of spindles
Model 1
Attachment
Angle drive
Straight Offset
2 43 35 52
3 54 40 60
4 61 50 74
5 81 58 89
6 99 70 105
7 116 85 120
91
Min. Center-
Center
L Weight
Design
Order No.
DGD
Spindle
Floating Adapter
Floating Adapter
incl. guide housing
mm mm kg Order No. X (mm) Order No.
43 396 3.5 1BB-1B011A-1K3MS-1ZA 7348126117 922325PT 180 S308434
43 396 3.5 1BB-1B030A-1K1M-1ZA 946775C8 922325PT 180 S308434
43 396 3.5 1BB-1B050A-1K2M-1ZA 946779C4 922325PT 180 S308434
43 251 4.0 1BUB-1B011A-1K3MS-1ZA 7348126145 922325PT 180 S308434
43 251 4.0 1BUB-1B030A-1K1M-1ZA 946840C8 922325PT 180 S308434
43 251 4.0 1BUB-1B050A-1K2M-1ZA 946844C4 922325PT 180 S308434
35 384 4.0 1BB-1B011A-1VK3MS 7348126126 922325PT 180 S308437
35 384 4.0 1BB-1B030A-1VK1M 946777C6 922325PT 180 S308437
35 384 4.0 1BB-1B050A-1VK2M 946781C0 922325PT 180 S308437
35 239 4.5 1BUB-1B011A-1VK3MS 7348126146 922325PT 180 S308437
35 239 4.5 1BUB-1B030A-1VK1M 946842C6 922325PT 180 S308437
35 239 4.5 1BUB-1B050A-1VK2M 946846C2 922325PT 180 S308437
For angle attachement
52 427 4.4 1BB-1B011A-1WK3MS 7348126125 929041
52 427 4.4 1BB-1B030A-1WK1M 946884C6 929041
52 427 4.4 1BB-1B050A-1WK2M 946888C2 929041
For angle attachement
52 282 4.9 1BUB-1B011A-1WK3MS 7348126147 929041
52 282 4.9 1BUB-1B030A-1WK1M 946886C4 929041
52 282 4.9 1BUB-1B050A-1WK2M 946890C8 929041
The transducer can be rotated for crowded multiple spindle arrangements (DGD 15° radial toothing).
= maximum accessibility. Floating adapter not included with spindle.
2D and 3D are available to download at www.apexpowertools.com in the Customer Support section or on www.apexpowertools.eu
in the download area.
92
Torque
Range
Speed
Float
Square
Drive
RPM Nm max. mm inch Straight attachment, twin transducer (redundant)
2-11 1222 50 3/8" 5-32 462 50 3/8" 15-53 272 50 3/8" Straight attachment with reversible gears, twin transducer (redundant)
2-11 1222 50 3/8" 5-32 462 50 3/8" 15-53 272 50 3/8" Offset attachment, twin transducer (redundant)
2-11 1161 50 3/8" 5-32 439 50 3/8" 15-53 258 50 3/8" Offset attachment with reversible gears, twin transducer (redundant)
2-11 1161 50 3/8" 5-32 439 50 3/8" 15-53 258 50 3/8" Angle attachment, twin transducer (redundant)
2-11 1146 25 3/8" 5-32 434 25 3/8" 15-53 255 25 3/8" Angle attachment with reversible gears, twin transducer (redundant)
2-11 1146 25 3/8" 5-32 434 25 3/8" 15-53 255 25 3/8" DGD Fixtured Spindles 2 - 53 Nm
Size 1, Twin Transducer (redundant) - (2x torque + 2x angle)
Smallest scribed circle diameter in mm
Number of spindles
Model 1
Attachment
Angle drive
Straight Offset
2 43 35 52
3 54 40 60
4 61 50 74
5 81 58 89
6 99 70 105
7 116 85 120
93
Min. Center-
Center
L Weight
Design
Order No.
DGD
Spindle
Floating Adapter
Floating Adapter
incl. guide housing
mm mm kg Order No. X (mm) Order No.
43 476 4.1 1BB-1B011A-2/1K3MS-1ZA 7348126124 922325PT 180 S308434
43 476 4.1 1BB-1B030A-2/1K1M-1ZA 946776C7 922325PT 180 S308434
43 476 4.1 1BB-1B050A-2/1K2M-1ZA 946780C1 922325PT 180 S308434
43 331 4.6 1BUB-1B011A-2/1K3MS-1ZA 7348126148 922325PT 180 S308434
43 331 4.6 1BUB-1B030A-2/1K1M-1ZA 946841C7 922325PT 180 S308434
43 331 4.6 1BUB-1B050A-2/1K2M-1ZA 946845C3 922325PT 180 S308434
35 464 4.6 1BB-1B011A-1K3MS-1VK3MS 7348126149 922325PT 180 S308437
35 464 4.6 1BB-1B030A-1K1M-1VK1M 946778D3 922325PT 180 S308437
35 464 4.6 1BB-1B050A-1K2M-1VK2M 946782D7 922325PT 180 S308437
35 319 5.1 1BUB-1B011A-1K3MS-1VK3MS 7348126150 922325PT 180 S308437
35 319 5.1 1BUB-1B030A-1K1M-1VK1M 946843D3 922325PT 180 S308437
35 319 5.1 1BUB-1B050A-1K2M-1VK2M 946847D9 922325PT 180 S308437
For angle attachement
52 507 5.0 1BB-1B011A-1K3MS-1WK3MS 7348126151 929041
52 507 5.0 1BB-1B030A-1K1M-1WK1M 946885D3 929041
52 507 5.0 1BB-1B050A-1K2M-1WK2M 946889D9 929041
For angle attachement
52 362 5.5 1BUB-1B011A-1K3MS-1WK3MS 7348126152 929041
52 362 5.5 1BUB-1B030A-1K1M-1WK1M 946887D1 929041
52 362 5.5 1BUB-1B050A-1K2M-1WK2M 946891D5 929041
