F1 Head 8–15mm socket capacity
F2 Head 10–15mm socket capacity
F3 Head 13–21mm socket capacity
F4 Head 13–21mm socket capacity
Motor
18, 48
Tool Style
A – Right Angle
Current
Control
Flush
Socket
1 F1
2 F2
3 F3
4 F4
Output Type
0–Standard 1–Fast Lead 2–Magnetic
Extension Length
0 – Flush 4 – 1/2” 8 – 1”
2 – 1/4” 6 – 3/4”
Flush Socket Tool Nomenclature Socket Nomenclature
XX C A E XXX FX
Connector
E – Air-LB
Socket Size
EC – 3/8 MB – 8mm (5/16”) MJ – 16mm (5/8”)
ED – 7/16 MD – 10mm MK – 17mm
EE – 1/2 ME – 11mm (7/16”) ML – 18mm
EF – 9/16 MF – 12mm MM – 19mm (3/4”)
EH – 11/16 MG – 13mm MN – 20mm
EJ – 13/16 MH – 14mm MO – 21mm
MI – 15mm
X Dimension For Flush Socket
Head in. mm Socket Size Range
F1 1.54 39 8–15mm
F2 1.69 43 10–15mm
F3 2.32 59 13–21mm
F4 2.4 61 17–21mm
Flush socket tools have plenty of clearance to fit low clearance
applications. Electric flush socket tools tighten with much higher
accuracy than tools with crowfoot attachment.
Overall Head Height
Available clearance
Note: To order a tool include the Socket Nomenclature with the Tool Nomenclature.
Order just the Socket Nomenclature for a complete head assembly.
Refer to Parts List for individual socket part numbers.
55
T2
T3
T4
“B”
T2, T3 & T4
Head Height
“A”
2.63” (67 mm) 1.56” (40 mm)
T2 Head T3 Head
1.44” (37 mm)
“A” “C”
“D”
T4 Head
1.94” (49 mm)
“A”
“C”
“D”
“C”
“D”
Tube Nut Max.
Drive
Size
Torque Range Free
Speed Weight* Length
Head
A Width B Blade Ht. C Opening D End/Cntr.
Model Number Ft.Lbs. Nm RPM lbs. kg in. mm in. mm in. mm in. mm in. mm
48CTE20T2 1/2” 7.4-14.8 10-20 1425 4.4 2.0 16.9 430 1.42 36 0.55 14 0.28 7 0.53 13
48CTE30T3 3/4” 11.1-22.1 15-30 1030 4.5 2.0 16.6 422 1.65 42 0.59 15 0.475 13 0.73 19
48CTE40T4 1 1/16” 14.8-29.5 20-40 770 5.3 2.3 17.9 454 2.36 60 0.59 15 0.675 18 0.93 24
*Weights are without tool cable and reaction bar.
General: All tools must be used with an approved ATG cable and controller.
Standard Equipment: Air-LB Connector.
Extra Equipment: Std. tool cable 301866-XX, RA swivel cable 301903-XX,
Inline swivel cable 301904-XX, Extension cable 301877-XX.
Additional Accessories: See pages 121-129 for additional accessories.
Tube Nut Series
Torque Range Bolt Size
10 - 40 Nm M6 - M10
7.4 - 29.5 Ft. Lbs. 1/4” - 3/8”
■ Brushless precision
■ Resolver control
The 48ET tube nut wrench alternates the ■ Memory intelligence
direction of rotation each time the lever is
actuated. When rotating in reverse, the socket
will stop at the open position.
Electric Nutrunners – Corded Current Control
Tube Nut Tools
Tube Nut Tool Nomenclature Socket Nomenclature
Max Output Torque
<60 Nm, rounded up to the nearest 1 Nm.
Head Type
T2 - 20 Nm
T3 - 30 Nm
T4 - 40 Nm
Motor
48
Tool Style
T – Tube Nut
Current
Control
Output Type
0 -Partial Thru Hex 2 -Double Thru Hex
1 -Thru Hex 3 -Partial Thru
Double Hex
Extension Length
0 – Flush 4 – 1/2” 8 – 1”
2 – 1/4” 6 – 3/4”
Maximum Hex Socket Size
MG, EE T2 Head Type
MM, 3/4” T3 Head Type
MU, 1 1/16” T4 Head Type
00, ## (Specials) All Head Types
Thru Hex Double
Thru Hex
Partial
Thru Hex
Partial Thru
Double Hex
Connector
E – Air-LB
Head Type
KS2 – T2
KS3 – T3
KS4 – T4
XX C T E XX XX KSX XX XX X
Socket Sizes
EA - 1/4” M5 – 5mm MH – 14mm MP – 22mm
EC – 3/8 M6 – 6mm MI – 15mm MQ – 23mm
EE – 1/2 MA – 7mm MJ – 16mm (5/8) MR – 24mm (15/16)
EF – 9/16 MB – 8mm (5/16) MK – 17mm MS – 25mm
EH – 11/16 MD – 10mm ML – 18mm MT – 26mm
EJ – 13/16 ME – 11mm (7/16) MM – 19mm (3/4) MU – 27mm (1 1/16)
EK – 7/8 MF – 12mm MN – 20mm
EM – 1 MG – 13mm MO – 21mm
Note: To order a tool include the Socket Nomenclature with the Tool Nomenclature.
Order T2XXXX for a complete head assembly (i.e. T2MF02)
To order individual sockets, use a “KS” prefix (i.e. KS2EA01 for a T2 1/4”, Flush, Thru Hex socket.)
56
Right Angle
Floating Spindle Series
Torque Range Bolt Size
5.1 - 230 Nm M7 - M18
3.7 - 169.6 Ft. Lbs. 1/4” - 3/4”
■ Brushless precision
■ Resolver control
■ Memory intelligence
Right Angle
Floating Spindle Torque Range Max.
Speed Weight* Output
Drive
Size
Length Side to Center
Model Number ft. lbs. Nm RPM lbs. kg in. mm in. mm
18CAE16S131 3.7-11.8 5.1-16 1225 4.4 2.00 3/8” 16.0 406 0.55 14
18CAE23S131 5.3-16.9 7.2-23 860 4.4 2.00 3/8” 16.0 406 0.55 14
18CAE30S131 4.4-22.1 6.0-30 655 4.4 2.00 3/8” 16.0 406 0.55 14
48CAE37S231 5.9-27.2 8.0-37 1225 5.4 2.43 3/8” 18.7 474 0.67 17
48CAE52S231 8.1-38.3 11-52 860 5.4 2.43 3/8” 18.7 474 0.67 17
48CAE53S341 8.1-39.1 11-53 850 6.0 2.74 1/2” 20.0 509 0.87 22
48CAE75S341 11.0-55.3 15-75 600 6.0 2.74 1/2” 20.0 509 0.87 22
48CAE95S341 14.7-70.0 20-95 460 7.4 3.38 1/2” 20.5 521 0.87 22
48CAE110S341 16.9-81.1 23-110 400 7.4 3.38 1/2” 20.5 521 0.87 22
48CAE135S461 20.6-99.5 28-135 270 8.9 4.03 3/4” 20.6 522 1.06 27
48CAE230S461 34.6-169.6 47-230 150 10.6 4.79 3/4” 22.2 563 1.06 27
*Weights are without tool cable and mounting plate.
General: All tools must be used with an approved ATG cable and controller.
Standard Equipment: Air-LB Connector; Mounting plate.
Extra Equipment: Std. tool cable 301866-XX, RA swivel cable 301903-XX,
Inline swivel cable 301904-XX, Extension cable 301877-XX.
Additional Accessories: See pages 121-129 for additional accessories.
48CAE135S461
Max Output Torque
S1 Head – 16, 23, or 30 Nm
S2 Head – 37 or 52 Nm
S3 Head – 53, 75, 95, or 110 Nm
S4 Head – 135 or 230 Nm (48 series)
Tool Termination
S1 Sliding (Floating) Spindle S3 Sliding (Floating) Spindle
S2 Sliding (Floating) Spindle S4 Sliding (Floating) Spindle
Motor
18
48
Tool Style
A – Right Angle
Current
Control
XX C A E XXX XX X X
Right Angle Floating Spindle Tool Nomenclature
Connector
E – Air-LB
Square Drive
3 - 3/8” (S1,S2)
4 - 1/2” (S3,S4)
6 - 3/4” (S4)
Extension Length
1 -1.13” (S1), 1.00” (S2 & S3), 1.25” (S4)
2 -2.13” (S1), 3.00” (S2), 2.5” (S4 1/2” Dr.)
5 -5.13” (S2), 4.25” (S4)
6 -6.0” (S4 1/2” Dr.), 7.0” (S4 3/4” Dr.)
11 -11.0” (S4 3/4” Dr.)
Electric Nutrunners – Corded Current Control
Right Angle Floating Spindle Tools
57
S3 Head
Extension Length “X”
1 –1.0” (1/2” Sq. Dr.)
S4 Head
Extension Length “X”
1 –1.25” (1/2” & 3/4” Sq. Dr.)
2 –2.5” (1/2” Sq. Dr.)
5 –4.25” (1/2” & 3/4” Sq. Dr.)
6 –6.0” (1/2” Sq. Dr.)
6 –7.0” (3/4” Sq. Dr.)
11 –11.0” (3/4” Sq. Dr.)
18CAE & 48CAE Floating Spindle Angle Heads
S1 Head
Extension Length “X”
1 –1.13” (3/8” Sq. Dr.)
2 –2.13” (3/8” Sq. Dr.)
S2 Head
Extension Length “X”
1 –1.0” (3/8” Sq. Dr.)
2 –3.0” (3/8” Sq. Dr.)
5 –5.13” (3/8” Sq. Dr.)
Electric Nutrunners – Corded Current Control
Right Angle Floating Spindle Tools
58
Max Output Torque
Head Type
C1 - 15° Crowfoot
C3 - 30° Crowfoot
Motor
48
Tool Style
C – Crowfoot
Current
Control
Socket Size
EA – 1/4” MC – 9mm
EC – 3/8 MD – 10mm
EE – 1/2 ME – 11mm (7/16)
EF – 9/16 MF – 12mm
MA – 7mm MG – 13mm
MB – 8mm (5/16) MH – 14mm
MI – 15mm*
*Fragile. Light duty apps.
Crowfoot Tool Nomenclature Socket Nomenclature
Output Style
1 – Thru Hex
Connector
E – Air-LB
Socket Type
CS – Crowfoot
Extension Length
0 – Flush
4 – 1/2”
6 – 3/4”
48 C C E XX XX CS XX XX X
Crowfoot Torque Range Free
Speed Weight* Length
Model Number
15° Head 30° Head ft. lbs. Nm RPM lbs. kg in. mm
48CCE30C1 48CCE30C3 7.7-22.1 10.5-30 860 5.5 2.3 20.5 521
*Weights are without tool cable and reaction bar.
General: All tools must be used with an approved ATG cable and controller.
Standard Equipment: Air-LB Connector.
Extra Equipment: Std. tool cable 301866-XX, RA swivel cable 301903-XX,
Inline swivel cable 301904-XX, Extension cable 301877-XX.
Additional Accessories: See pages 121-129 for additional accessories.
To order individual sockets, use a “CS” prefix before the required socket. (i.e. CSEA01 for a, 1/4”, flush, thru hex socket.)
Crowfoot Series
Torque Range Bolt Size
7 - 30 Nm M6 - M8
5 - 22 Ft. Lbs. #10 - 3/8”
■ Brushless precision
■ Resolver control
■ Memory intelligence
48CCE30C1
Electric Nutrunners – Corded Current Control
Crowfoot Tools
Note: To order a tool include the Socket Nomenclature with the Tool Nomenclature.
To order individual sockets, use “CS” prefix before the required socket. (i.e. CSEA01 for a 1/4”, flush, thru hex socket.)
59
.61”
(15.49)
.97”
(24.63)
.75”
(19)
3.00”
(76.2)
30°
R.63”
(16)
1.25”
(31.75)
1.50”
(38.1)
.25”
(6.35)
C3 – 30° Head (Part No. 301960)
Maximum Recommended Torque: 22 ft.lbs. (30 Nm)
15°
.61”
(15.49)
1.09”
(27.86)
.75”
(19)
3.00”
(76.2)
2.66”
(67.56)
1.50”
(38.1)
1.25”
(31.75)
R.63”
(16)
.25”
(6.35)
C1 – 15° Head (Part No. 301959)
Maximum Recommended Torque: 22 ft.lbs. (30 Nm)
60
How To Build A Fixtured DC Tool System
Building a Fixtured DC Tool System is as simple as 1, 2, 3!
1. Choose a common system to the right.
2. Select the correct components below.
3. Order your System!
System Control Package - Intelligent Spindle (Page 89)
Controller, Power Transformer, Power Distribution Box,
Arcnet Cable, and Stand
Intelligent Fixtured Spindle (Page 64-87) Floating Spindle Adapters (Page 122) Field Cables - Intelligent Spindle (Page 88) Jumper/Extension Cables - Intelligent Spindle (Page 88) System Bus Terminator at spindle - Intelligent Spindle (Page 88) Controller - Conventional Spindle (Page 114-118)
Conventional Fixtured Spindle (Pages 90-111) Floating Spindle Adapters (Page 113) Field Cables - Conventional Spindle (Page 122) Extension Cables - Conventional Spindle (Page 122) System Bus Cable - (Page 124)
61
Add or delete components
as required.
mPro400GCM PDBCPSXX - Select model from catalog. 1 1
Select from catalog. Floating spindle ordered separately. 1 2
Select from catalog. 1 2
Select cable with desired connector from catalog. 1 1
Select cable with desired connector from catalog. 1 1
961127 1 1
mPro400GC-SG-12 Compact Box 1 1
mPro400GC-SG-34 Compact Box 1 1
Select from catalog. Floating spindle ordered separately. 1 1 * *
Select from catalog. 1 1 * *
Select from catalog. 1 1 * *
Select from catalog. 1 1 * *
Select from catalog.
**(Included in the System Control Package) 1 1 ** **
*As required.
Conventional 1-2 Spindle (Size 1, 2)
Conventional 1-2 Spindle (Size 3, 4)
Conventional >2 Spindle (Size 1, 2)
Conventional >2 Spindle (Size 3, 4)
>2 Convent. Spindles - Consult Application Center
Single Intelligent Spindle
Two Intelligent Spindles
>2 Intelligent Spindles - Consult Application Center
Model/Part Number
62
Intelligent Spindles
With straight drive, offset drive, and angle drive
configurations, each available with reversible gears,
and four different motor sizes to suit different torque
requirements, there’s a DGD Intelligent Spindle to fit
most any situation. Your Apex Tool Group Technical
Sales Representative will work with you to determine
the best solution for you. We can also provide you
with application assistance in automation integration,
joint analysis testing, complex data connection, and
more.
There’s A DGD Intelligent Spindle Intelligent Spindle Sizes and Torque Ranges
Size 1
Size 2
Size 3
Size 4
Nm 0 100 200 300 400 ... 2.600 2.700 2.800
2-53 Nm
25-200 Nm
50-300 Nm
100-2800 Nm
Power
Supply
OUT
Servo amplifier and
measuring board
Service
access
panel
Connection cable
Motor for transducers
Torque
Transducer
Power
Supply
IN
Floating spindle adapter
(ordered separately)
Motor with servoamplifier
& measurement card
B - Brushless Motor
U - Reverse gearing
TS - Tightening System
E - Standard
Example
Size
1, 2, 3, 4
Gear
1 - Size
B - Brushless motor gear
XXX - Max. torque
A - Generation
2nd Transducer for cross check
2 - 2x only for Z attachment
Attachment
1 - Size
Z - Straight attachement
VK - Offset drive with transducer
WK - Angle drive with transducer
1 - Capacity level
B - Version
Transducer
1 - Size
K - Combination torque + angle
1 - Capacity level 1 or 2
B - Version
M - Only moment, no angle encoder
1 BTSE — 1B035A — 2/ 1M1B — 1ZB
X XXXX — XXXXXX — X XXXX — XXXXX
Note: Floating spindle adapter must be ordered separately.
Offset Drive
Offset Drive with
reversible gears
63
Spindle For Your Application
Intelligent Spindle Configurations
Straight Drive
Straight Drive with
reversible gears
Angle Drive
Angle Drive with
reversible gears
64
BTSE Models
Torque
Range
Speed
Float
Square
Drive
RPM Nm max. mm inch Straight drive, single transducer
2-12 1921 50 3/8" 5-35 727 50 3/8" 15-53 427 50 3/8" Straight drive with reversible gears, single transducer
2-12 1921 50 3/8" 5-35 727 50 3/8" 15-53 427 50 3/8" Offset drive, single transducer
2-12 1825 50 3/8" 5-35 690 50 3/8" 15-53 405 50 3/8" Offset drive with reversible gears, single transducer
2-12 1825 50 3/8" 5-35 690 50 3/8" 15-53 405 50 3/8" Angle drive, single transducer
2-12 1801 25 3/8" 5-35 681 25 3/8" 15-53 400 25 3/8" Angle drive with reversible gears, single transducer
2-12 1801 25 3/8" 5-35 681 25 3/8" 15-53 400 25 3/8" Smallest scribed circle diameter in mm
Number of spindles