E40S6-192-3-V-24
E40S6-192-3-V-24
主要產品：奧托尼克斯Autonics /倍加福P+F編碼器，多摩川TAMAGAWA，光洋koyo，萊茵LINE，內密控NEMICON，歐姆龍OMRON，森泰克SUMTAK。日本東方馬達，韓國DKM減速電機，泰映TROY減速電機，韓國SPG小功率
馬達，CPG晟邦減速電機 ...
銷售熱線: 180-6090-9625/0592-6013512
聯系人：蘭工
QQ: 869740621
減速機技術資料：
減速機是機械設備中的重要部件，它應用廣、耗量大，對已發生故障的減速機不及時維修會影響生產進度，而對已經損壞的減速機不及時修復也是一種經濟上的浪費。產品再制造流程如下：
一、減速機接收
1、設備進廠拍照做好記錄，配戴標簽，推入再制造生產線；2、先清洗減速機外觀，清理外表油污及灰塵；3、放掉箱體內的潤滑油；
二、減速機分解
1、拆解前在對應各個位置打印對應標記，并做好紙質文本記錄，留檔待查；2、拆解中記錄零部件編號、軸承型號，所有零部件全部保護性拆卸，如需破壞性拆除征求送修單位意見；
3、測量軸向竄量；4、檢查齒輪嚙合；5、檢查行星輪端面跳動；6、測量軸承游隙；
7、拆解過程做好記錄（書面文本記錄、照片、視頻）；
三、吊裝
1、軸承、齒輪等件使用吊帶吊裝，殼體等零件使用鋼絲繩吊裝；2、吊裝時保證設備和人員安全；
四、清洗
1、清洗零部件；2、檢查、清吹油道；3、做好防銹、防塵措施；4、將合格件、待修件、報廢件分類存放；
五、零部件檢查、測量
1、檢查齒輪齒面、軸承、軸承位等是否存在明顯損壞；2、測量軸承與軸和孔的配合尺寸、銜接部位接口尺寸并記錄；3、根據檢查、測量數據出具檢測報告，檢測報告要全面化、系統化；
六、維修方案
1、根據檢測報告，逐條對應制定多個維修方案，并提出可優化的方案，供送修單位選擇；
2、維修方案經內部審核后，邀請送修單位、設備管理部、設備需求單位到現場進行查看，并提交維修方案給送修單位、設備管理部、設備需求單位進行審核確認；
七、零部件維修、外委加工維修、外購件采購
1、修磨處理零部件損傷部位的毛刺、高點等；2、可修復利用的零部件按照技術要求進行外委加工，并進行過程驗收；3、需要更換、優化的零部件進行外部采購；4、外購件到貨后進行驗收，確保外購件質量；
八、減速機裝配
1、根據維修方案，對各零部件進行檢查確認，并記錄零部件編號及重要尺寸；2、軸承安裝前測量自由游隙，測量軸承位配合尺寸；3、調整軸向竄量，調整齒輪嚙合，調整墊制作完畢后留取最終數據；4、裝配過程中送修單位進行過程跟蹤、驗收；5、裝配過程中必須保證減速機內部清潔；6、所有連接螺栓要使用螺紋緊固膠，按力矩要求緊固，并做好防松；
7、箱體內外油路確認吹通，并做好密封；
九、試車、驗收
1、手動盤車，確認運轉是否順暢；2、連接潤滑油站、驅動系統，進行減速機串油循環；
3、進行空載試車，做試車記錄；
十、噴漆、包裝
1、清理減速機內部存油；2、封堵裸露接口；3、進行外觀清理，整體噴漆；4、減速機做防雨包裝
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