1????????成型工藝? forming processing?
開卷→整平→夾送、沖孔→成型→定尺、切斷→收料
Uncoiler-flatting-clampZ&punching-forming-POSTTTIONing&cutting-collection?
2?設備性能?equipment capacity
可根據生產需要軋制個帶鋼寬度100mm≤§≤860mm多種規格的電纜橋架及其他結構產品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在線沖孔時生產速度：2.5～5米/分鐘。
Line speed:2.5-5M/min
成型設備連續成型速度時：10～15米/分鐘。
Continuous forming speed:10-15M/min
板材料厚：1~2mm。Steel thickness:1-2mm
材質要求：Q235冷軋板。Material :Q235
生產線分自動和手動兩種操作方式，可實現聯動和分段運轉作業。
The production line divide into two operations: automatic &handle. It can work with? linkage and subsection? .
3?設備主要組成?equipment structure
全套設備由開卷機、ML-900整平機、JF21-200沖床、沖模、伺服送料裝置、導向機架、成型主機、跟蹤切斷、定尺裝置、收料臺和電器控制等部件組成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4?各部件的主要技術參數?main part technical data
4.1?動力開卷機?uncoiler
材料寬度：1200mm steel width:860mm
材料重量：10000kg steel weight:5000kg
材料內徑：460～510mm inner dia:460-510mm
材料外徑：1200mm outer dia:1200mm
驅動功率：電機與減速機一體化，5.5KW變頻電機
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
????結構型式：懸臂內漲支撐式，尾部手動操作，氣動壓料臂。
Structure type: operation by hand,
4.2?整平機?flatting device
工作輥數：11輥，上4下5，另外2輥為夾送輥
Rollers:11 rollers,up4/down5.other rollers for? clamping .
校平工作范圍：料厚1～2mm，板寬100～860mm
Work range: thickness 1-2mm,width100-860mm
驅動功率：5.5kw變頻電機?power:5.5kwfrequency conversion
減速機型號：ZQ250 ??type reducer
校平速度：3～10米/分鐘?flatting speed:3-10M/min
附帶上下加強托輪1對?parenthesis one pair of wheel?
4.3?連續沖孔模具?continuous punching mould
模具數量：?6套
QTY: ?6 sets.
沖模材質：Cr12?淬火
Punching material:Cr12 Quenching
4.4?伺服送料裝置?servo-feeding device
多段式送料，內存十組記憶功能excessive section type feeding, ten memory function?
????人機界面數控系統CNC control
????采用三菱伺服馬達MITSUBISHI SERVO-MOTOR
4.5?托料架（用于緩沖段）feeding table (amortize)
滾筒式，兩端有軸承支撐，數量：3套，用于托料和儲料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.
