濟南格特五軸雕刻機五軸加工中心

一、應用特性                                                                              

●  應用加工材質：代木、保麗龍泡沫、石膏、環氧樹脂、聚酯工業塑料及各類碳混化合物

●  應用行業：汽車、風電、游艇輪船、軌道交通等模具以及大型三維立體產品件加工

●  加工軌跡：  三維曲面銑型 

二、技術參數                                                                                                                                                         

●  加工尺寸                                                                              

   X：1220mm                                                                                  

   Y：2440mm                                                                                   

   Z：950mm                                                                               

●  三軸快速移動速度                                                                   

   X：40000mm/分                                                                                 

   Y：40000mm/分                                                                                   

   Z：10000mm/分

●  重復定位精度：± 0.02mm                                                                                 

●  A軸旋轉度數：±120°                                                                        

●  C軸旋轉度數：± 210°                                                                     

●  運行指令：G代碼                                                                            

●  主軸刀頭輸出功率：10KW                                                                         

●  主軸轉速：24000轉                                                                                     

●  刀柄規格：HSK.F63.ER40                                                                                        

●  工作電源：AC380V/50HZ  

三、部件配置                                                                                  

● 雙擺頭：HS655（意大利HSD）                                                            

● 控制系統：意大利歐賽（OSAI）                                                                                                                                                                                                                                              

● 三軸斜齒條：德國亞特蘭大斜齒條                                                                 

模數：3mm                                                                                  

● 電器主件：德國施耐德(SHINEDER)                                                                                                                                                                                                                                                                                                                                                                                                                             

● 電纜線拖鏈：德國伊格斯(IGS)                                                                                           

● 導軌：臺灣銀泰(PMI）方形導軌（3層LACAS刮屑防塵、5000公里自潤滑免維護）                        

  X1/X2：45mm                                                                             

  Y：45mm                                                                                    

  Z：30mm                                                                                    

● 伺服驅動系統：日本安川（YASKAWA）

  電機功率：X1/X2（4.4KW)

            Y(4.4KW)

            Z(2.9KW)                                                                                                                                                                                                                                                                                                                                                                                              

● 減速機（齒輪變速箱）：臺灣APEX 或德國 艾斯樂(ELSELE)                                                                      

減速比：X1/X2（1:10）                                                                                                                                                                       

        Y（1:10）                                                                                         

        Z（1:35）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           

● 變頻器：臺灣臺達（DELTA）                                                             

● 選配軟件：AlphaCAM, Catia, Ug.

● 選配臺面：真空吸附等

四、     生產工藝：

1、床身變形量熱處理工藝：                                                                                                                                           

粗、精加工前，二次退火消除內應力變形量                                                                               

2、三軸垂直度：                                                                                     

粗加工：使用龍門刨床加工三軸的齒條、導軌安裝基準面                                               

精加工：使用進口五面銑加工中心，同一定位基點下（一刀活），精銑三軸的齒條、導軌基準面，同時加工定位銷、安裝螺孔                                                   

3、精度保證條件： 使用激光干涉儀做三軸精度補償 

五、技術支持和服務                                                                                     

1．設備安裝和調試                                                                              

● 設備到達用戶后，品脈工程師開始現場進行設備安裝、調試、培訓                                            

● 用戶準備：安裝機床前，用戶應提前保證卸貨設備、安裝場地和地面基礎、                                                                                                                                                                                                                                                                     

三相電源、電腦、插排、穩壓器、漏電保護器

 2、培訓  

*售前免費為客戶進行使用培訓。

*受訓人要具備一定的相關學歷和知識，供貨方將對客戶進行編程、操作、加工

和日常維護方面的培訓，受訓人要固定，認真學習。

*供貨方技術工程師不定期對客戶進行回訪，與客戶進行機器操作、產品加工方

面的技術交流，用戶可以隨時以電話和郵件的形式，咨詢品脈任何問題                                                       3、 維修服務                                                                                

● 保修期內：                                                                                            

1、正確操作和保養機器情況下，免費故障維修、更換零部件（易損件除外）                                                                        

2、保修期為客戶提供兩次免費維護保養、一次精度補償                                                                                  

3、因客戶不正確操作，維護或自行改造、修理、挪移設備引發的故障；自然災害等不可抗力引起的損壞不在保修范圍內                                                            

● 保修期外：終身維修，收取相應服務費和零部件更換成本費                                     

● 一般維修工作上門進行，維修相應時間不超過36小時